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  • For a smooth Production

    We guarantee the smooth running of your production processes. That's why we always tailor our maintenance strategy exactly to your company. Our experts are there to help you with preventive maintenance.

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Production Equipment Maintenance

At Leadec, we understand that the smooth operation of your production facilities is crucial to your company’s success. That’s why it’s essential that everything functions flawlessly! Whether it’s maintenance, inspection, or preventive maintenance, our tailored maintenance strategies enhance the service life of your plant and equipment while minimizing the risk of downtime. All our services comply with DIN 31501 standards.

 

Our greatest asset is our team. With extensive know-how, the highest standards of operational safety and quality assurance, and close collaboration with our customers, we are your strong partner for all preventive maintenance needs. Our promise: We take care of your plant and equipment so you can focus on your core business.

Service portfolio      

  • Inspection and preventive maintenance
  • Planned and corrective maintenance
  • Breakdown analysis
  • TPM and shop floor management
  • Optimization and overhaul of machinery
  • Regulatory inspections
  • Workshop management incl. manufacture of spare parts and equipment
  • Spare parts management
  • Tool management
  • IT services

     

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Benefits of working with us

Innovation made by Leadec

For more than 60 years, we have been assisting our clients and creating our own applications to streamline processes and enhance solutions, from the past to the future. 

Safety standards

We uphold the highest standards in occupational safety, boasting an incident frequency rate of 1.18, significantly lower than the industry average. 

In-house engineering services

Benefit from our global expert network. With a dedicated team of foremen, technicians, auditors, and engineers, we support and accompany customer processes across Europe. 

How our preventive maintenance can help you

Ensure Operational Efficiency: 
Regular maintenance and inspections keep your equipment running smoothly.


Prevent Downtime: 
Proactive measures and quick corrective actions minimize disruptions.


Enhance Productivity: 
Effective management of tools, spare parts, and workshops boosts productivity.


Optimize Machinery: 
Optimization and overhauls ensure machinery operates at peak performance.


Maintain Compliance: 
Regulatory inspections help you stay compliant with industry standards.


Support IT Infrastructure: 
IT services ensure your technological systems are secure and efficient.


Improve Reliability: 
Breakdown analysis and preventive maintenance enhance overall reliability
 

Minimize Downtime – Reach Out to Us!

Our services in detail

Inspection and preventive maintenance
  • Creation of a maintenance schedule in the customer’s or Leadec’s own ERP system
  • Creation of maintenance instructions and definition of maintenance intervals according to manufacturer’s specifications and technical standards
  • Online/offline maintenance according to existing production planning
  • Mobile documentation of defects and activities
  • Optimization of maintenance schedules through evaluation of fault events
TPM and shop floor management
  • Comprehensive integration of a total productive maintenance (TPM) system
  • Ensuring the availability of equipment in the production environment
  • Qualification of personnel for maintenance tasks according to requirements
  • Extensive reporting of key figures on visualization boards
  • Regular team meetings with all employees
  • Participation in customer meetings for communication at eye level
Optimization and overhaul of machinery
  • Modification and expansion of existing machines and facilities
  • General overhaul, modernization and retrofit of existing facilities
  • Optimization to increase dependability
Workshop management
  • Inspection, overhaul and repair of assemblies, spare parts and operating equipment
  • Transparent order management and item identification
  • Standardization of processes to reduce throughput times
  • Execution in a framework agreement, according to the offer or as an immediate service
  • Logistics service
Tool management
  • Disposition and procurement of tools and clamping devices, independent of suppliers
  • Tool setting at the customer’s or at our own site
  • Logistics and transport of the adjusted tools directly to the production line
  • Tool storage in the customer’s or own tool crib
  • Process engineering for continuous tool and cost optimization
Planned and corrective maintenance
  • Monitoring of plant and equipment for shortest possible response times
  • Tracking of messages, alerts and activities in the ticket system
  • Immediate repair in shift operation or on call
  • Repair of various production facilities, storage and conveyor systems as well as production-related systems
  • Immediate reporting and coordination of further steps with production, quality assurance and HSE managers
  • Creation of digital machine manuals for fast troubleshooting and repair
  • Use of state-of-the-art measuring and analysis equipment for the identification of sporadic, minor faults
  • Detailed planning of non-time-critical repairs
Breakdown analysis
  • Extensive data acquisition with monitoring and reporting systems

  • Regular evaluation on the basis of technical and commercial criteria
  • Identification of weak points and trouble spots
  • Initiation of countermeasures and technical improvements
  • Individual adjustment of maintenance schedules, spare parts storage or processes
Regulatory inspections
  • Tests according to applicable rules, standards and laws
  • Inspection of safety devices, machines, systems and operating equipment
  • Review of safety-relevant documentation
  • Direct repair of defects
  • Message to the operator with recommended action
Spare parts management
  • Review of system documentation and recording of installed components
  • Selection of spare parts and recommendation for customer’s warehouse
  • Procurement and provision of spare parts by Leadec
  • Inventory optimization of existing warehouses
  • Presentation of alternatives such as spare parts sharing and additive manufacturing
  • Inventory management in the customer’s or Leadec’s own ERP system
  • Logistics strategies for procurement and storage
  • Obsolescence management
IT services
  • Digital equipment data collection for status and quantity recording
  • Leadec.os – comprehensive ERP system for all maintenance services
  • Process data acquisition for condition monitoring and quality assurance
  • Remote service with video support

Smart Facilities Management

With our digital offering, we ensure transparency and enhanced service quality. Our digital solutions optimally complement any service in the technical facility management.

 

LARA - Leadec Asset Recording & Administration App

The LARA (Leadec Asset Recording & Administration) application was developed in-house by Leadec's product management team, to record all assets systematically and digitally – from a fire door to ventilation systems – at the start of a new contract.

 

 More information

Smart Condition Monitoring

Leadec guarantees optimal processes in your production: The networking of your valuable technical systems. The networking of your valuable technical systems combined with our all-round carefree services in maintenance bring more safety and increase availability. 

Transparent and reliable production equipment repair. With smart condition monitoring from Leadec. 

Digital Equipment Capture

A complete and maintained data structure ensures optimal planning and control of the maintenance processes. With Leadec's digital plant recording, the digitization of plant parameters can already be ensured in the commissioning phase or can easily be made up for.

 

What's next?

Inquiry

 

Send us your inquiry via contact form or by phone. We are looking forward to your exciting project.

Initial consultation

 

At a personal appointment, we discuss the circumstances and take all the necessary information for a calculation.

Offer preparation

 

Based on your wishes and the conditions on site, we will prepare a tailor-made offer.

On-site inspection

 

It may be necessary to carry out an on-site inspection to gather basic information for the preparation of an offer.

Interested in our services?

Write us a message or make an appointment directly online via Teams with your local contact.

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